Kafukufuku Waukadaulo: Stacker Crane ASRS Yosungira Zinthu Zolemera za Titanium

Kusunga zinthu zambiri zopangira ndi vuto lalikulu popanga titaniyamu ndi zitsulo zopanda chitsulo. Zipangizo monga titaniyamu ya siponji ndi zopangira zodzaza ndi ng'oma zimakhala zolemera, zamtengo wapatali, komanso zogwirizana kwambiri ndi kupitiriza kupanga. Kuyika pansi mwachizolowezi nthawi zambiri kumatenga malo akuluakulu a fakitale, kumapanga njira zazitali zogwirira ntchito, komanso kumawonjezera zovuta zowunikira zinthu ndi kutumiza zinthu.

A Stacker Crane Asrs imapereka yankho lokonzedwa bwino mwa kuphatikiza ma racking okwera kwambiri, ma pallet handling odziyimira pawokha, ma conveyor, ma AGV, ma gantry robot, WMS, ndi WCS mu dongosolo limodzi logwirizana. Pa malo osungiramo zinthu zolemera, mtengo wofunikira siwongowonjezera kuchuluka kwa zinthu zosungira, komanso kudyetsa bwino zinthu, kuwoneka bwino kwa zinthu, komanso kuchepa kwa kuthamanga kwa zinthu zogwiritsidwa ntchito ndi manja.

Kakonzedwe ka Pulojekiti

Mu pulojekiti imodzi yosungiramo zinthu za titaniyamu, DELIECN idapanga Stacker Crane Asrs kuti zisungidwe ndi kudyetsedwa zinthu zopangira. Dongosololi linagwiritsa ntchito kapangidwe kake kokhala ndi malo okwera kwambiri okhala ndi:

• kutalika kwa nyumba yosungiramo katundu pafupifupi 7 m
• Magawo 10kapangidwe ka malo osungiramo zinthu
• Mipata iwiriyokonzedwa kumpoto ndi kum'mwera
• Malo 2,072 ogwira ntchito bwino a pallet
• gawo lonyamula katundu makilogalamu 1,125
• kukula kwa mphasa 1300 × 1300 × 160 mm
• Magawo awiri awiri Kireni ya Stackers
• zoyendera, ma AGV, maloboti a gantry, WMS, WCS, API, ndi ECS

Dongosololi likhoza kusunga zinthu zambiri kuposa Matani 2,000 a zipangizo zopangira titaniyamu ya siponji, kuthandiza fakitale kusintha malo akuluakulu osungiramo zinthu ndi malo okwera kwambiri Kusungirako KokhaPoyerekeza ndi malo osungiramo zinthu zakale, yankho lawonjezera kugwiritsa ntchito malo pafupifupiKasanu.

Kireni ya Stacker Zinthu Zaukadaulo

Ma crane a stacker adapangidwa ngati makina oyendetsedwa ndi njanji okhala ndi mizere iwiri. Mayendedwe awo akuluakulu ndi monga kuyenda mopingasa, kunyamula moyimirira, ndi kuwonjezera foloko.

Magawo ofunikira aukadaulo aphatikizidwa:

• liwiro loyenda mopingasa mpaka 160 m/mphindikatundu wopanda kanthu
• liwiro loyenda mopingasa mpaka 120 m/mphindizodzaza
• kukweza liwiro mpaka 40 m/mphindikatundu wopanda kanthu
• kukweza liwiro mpaka 30 m/mphindizodzaza
• liwiro la foloko mpaka 30 m/mphindikatundu wopanda kanthu
• liwiro la foloko mpaka 20 m/mphindizodzaza
• kulondola kwa malo oyendera ndi kukweza ± 5 mm
• kulondola kwa malo obwerezabwereza a foloko ± 3 mm

Crane ya stacker imagwiritsa ntchito PLC-based control, vector frequency conversion, absolute positioning, ndi infrared kapena Ethernet communication ndi control system. Ndi WCS schedule, stacker crane, conveyors, AGVs, ndi gantry robots zimatha kugwira ntchito limodzi kuti zitsirize kulandira, kusunga, kutumiza zinthu zotuluka, ndi kupanga chakudya.

Chifukwa Chake Kupanga Ma Column Awiri N'kofunika

Kwa makilogalamu 1,125Magawo onyamula katundu, kulimba kwa kapangidwe kake n'kofunika kwambiri. Kreni yokhala ndi mizere iwiri imapereka kukhazikika kwa chimango kuti pakhale kuyenda kwa mapaleti olemera. Imathandiza kuchepetsa kugwedezeka panthawi yothamanga, kukweza, komanso kukulitsa foloko.

Izi ndizofunikira kwambiri pogwira ntchito ndi zitsulo zopangira, pomwe kukhazikika kwa katundu ndi malo okhazikika molondola zimakhudza mwachindunji chitetezo cha nyumba yosungiramo zinthu, kudalirika kwa zida, komanso kupitiliza kupanga.

Kapangidwe ka mizere iwiri kamathandizanso kugwira ntchito mokhazikika pamalo okwera kwambiri, zomwe zimapangitsa kuti ikhale yoyenera malo osungiramo zinthu zolemera zomwe zimafuna mphamvu yonyamula katundu komanso kulondola kwa malo.

Kuyenda kwa Zinthu Zokha

Pulojekitiyi idapangidwa kuti igwirizane ndi kulandira, kusunga, kutumiza zinthu zotuluka, kusamalira mapaleti, ndi kudyetsa zinthu.

Pa nthawi yolowera, zinthuzo zimayikidwa pa ma pallets ndikusamutsidwa kudzera mu conveyor system. Pambuyo powerenga ma code ndi kutsimikizira dongosolo, WMS imapatsa malo osungira, ndipo WCS imakonza nthawi yosungira stacker crane kuti imalize kusungira yokha.

Pa nthawi yogwira ntchito yotuluka, WMS imapanga ntchito zofunira zinthu malinga ndi zofunikira pakupanga. Kenako WCS imagwirizanitsa crane ya stacker, ma conveyor, ma AGV, ndi makina a robot kuti asunthire zinthuzo kupita kumalo odyetsera.

Loboti ya gantry imathandizira kugwira ndi kuyika zinthu zokha, ndipo kugwira bwino ntchito kumafika Ma cycle 40/ola, kukonza kukhazikika ndi kulondola kwa kusamutsa zinthu zopangira kupita ku kupanga.

Mtengo wa Dongosolo

Kreni ya stacker ASRS inathandiza fakitale kukwaniritsa izi:

• Malo 2,072 ogwira ntchito bwino a palletzosungiramo zinthu zolemera
• malo osungiramo zinthu opitilira matani 2,000ya siponji titaniyamu zopangira
• pafupifupi Kupititsa patsogolo kasanu pakugwiritsa ntchito malopoyerekeza ndi malo osungiramo zinthu zakale
• mphamvu yolowera pakati Mapaleti 30 pa ola limodzi
• mozungulira Kuwonjezeka kwa 50% pakugwira ntchito bwinopoyerekeza ndi njira yakale yogwiritsira ntchito pamanja
• kulandira, kusunga, kutumiza zinthu zotuluka, ndi kudyetsa zinthu zopanga zokha
• luso loyendetsa bwino ma robot a gantry Ma cycle 40/ola
• kuchepetsa mphamvu yogwiritsira ntchito pamanja pa zinthu zolemera
• Kuwoneka bwino kwa zinthu zomwe zili mu WMS ndi kuwerenga ma code odziyimira pawokha
• kulumikizana kokhazikika pakati pa malo osungiramo zinthu ndi chakudya chopangira

M'malo modalira antchito kuti afufuze zinthu m'fakitale yonse, makina odziyimira pawokha amalola kuti zambiri zomwe zili m'sitolo ziziwunikidwa nthawi yeniyeni ndipo zimathandiza kuti zida zoyendetsera zinthu zizitha kuyendetsa zinthu zokha.